OS FS26S-C 4-stroke development
#2208
#2209
My life exploded for a few years, but this past summer I finally bought a phone holder I could stick on my RC controller, so I could finally record a running video of my FS-40S-CX powered HPI Bullet:
I also did a bunch of precision cutting work inside the crankcase, improving piston-ring blow-by flow from the crank chamber through the camshaft chamber and up into the rocker arm chamber, to improve oil-vapor lubrication. Oil-vapor lubrication is the only automatic lubrication this engine has, so it's critical that it works properly. My early experiments with this engine inadvertently disrupted the oil-vapor flow, which was already mediocre from the factory, and thank goodness I have a FLIR camera so I was able to see the camshaft chamber with its sliding-gear drive being the hottest part on the whole engine.

Nearly everything I've done to the engine since then has been in the service of improving oil-vapor lubrication.




This in turn allowed me to simplify the PCV system to just a single vacuum line connecting the idle opening of the carburetor to the rocker arm chamber.



And I chased down some intake restrictions that I had already known about that I just hadn't gotten around to dealing with yet, like a hard step between the carburetor adapter and the intake plenum, and hard steps between the edges of the intake and exhaust valves and the top of the cylinder sleeve.



I also replaced the crankshaft and camshaft bearings with ceramic/stainless-steel bearings while I had the opportunity.

I also did a bunch of precision cutting work inside the crankcase, improving piston-ring blow-by flow from the crank chamber through the camshaft chamber and up into the rocker arm chamber, to improve oil-vapor lubrication. Oil-vapor lubrication is the only automatic lubrication this engine has, so it's critical that it works properly. My early experiments with this engine inadvertently disrupted the oil-vapor flow, which was already mediocre from the factory, and thank goodness I have a FLIR camera so I was able to see the camshaft chamber with its sliding-gear drive being the hottest part on the whole engine.

Nearly everything I've done to the engine since then has been in the service of improving oil-vapor lubrication.




This in turn allowed me to simplify the PCV system to just a single vacuum line connecting the idle opening of the carburetor to the rocker arm chamber.



And I chased down some intake restrictions that I had already known about that I just hadn't gotten around to dealing with yet, like a hard step between the carburetor adapter and the intake plenum, and hard steps between the edges of the intake and exhaust valves and the top of the cylinder sleeve.



I also replaced the crankshaft and camshaft bearings with ceramic/stainless-steel bearings while I had the opportunity.

#2210
I forgot to mention: Based on this truck's speed of 39mph as measured by GPS, and accounting for the drive ratio and the tire diameter and all that, this engine is pulling about 20,900rpm under load on flat ground, which is a damn near exact match for the 21,000rpm O.S. says the engine is capable of.
#2212
That's fine. Insane RPM was never the advantage of 4-stroke engines of any size. With significantly stiffer valve springs and better internal balancing and a big-block carburetor, it's probably possible to get meaningfully higher peak RPM, but that would come with significantly increased heat and drag and valvetrain wear. Not worth it in my opinion, not at this point in time where these engines are long gone from the market. The big win nowadays is making them work reliably, and well enough to be fun to drive.
Speaking of which, I strongly recommend the PCV mods I did to improve lubrication.
Speaking of which, I strongly recommend the PCV mods I did to improve lubrication.
#2213
That's fine. Insane RPM was never the advantage of 4-stroke engines of any size. With significantly stiffer valve springs and better internal balancing and a big-block carburetor, it's probably possible to get meaningfully higher peak RPM, but that would come with significantly increased heat and drag and valvetrain wear. Not worth it in my opinion, not at this point in time where these engines are long gone from the market. The big win nowadays is making them work reliably, and well enough to be fun to drive.
Speaking of which, I strongly recommend the PCV mods I did to improve lubrication.
Speaking of which, I strongly recommend the PCV mods I did to improve lubrication.
There's an FS64-V out there now. Makes me wonder how it would do.
#2215
#2216
My life exploded for a few years, but this past summer I finally bought a phone holder I could stick on my RC controller, so I could finally record a running video of my FS-40S-CX powered HPI Bullet:
http://www.youtube.com/watch?v=67bGBnlPR-Y
I also did a bunch of precision cutting work inside the crankcase, improving piston-ring blow-by flow from the crank chamber through the camshaft chamber and up into the rocker arm chamber, to improve oil-vapor lubrication. Oil-vapor lubrication is the only automatic lubrication this engine has, so it's critical that it works properly. My early experiments with this engine inadvertently disrupted the oil-vapor flow, which was already mediocre from the factory, and thank goodness I have a FLIR camera so I was able to see the camshaft chamber with its sliding-gear drive being the hottest part on the whole engine.
Nearly everything I've done to the engine since then has been in the service of improving oil-vapor lubrication.
This in turn allowed me to simplify the PCV system to just a single vacuum line connecting the idle opening of the carburetor to the rocker arm chamber.
And I chased down some intake restrictions that I had already known about that I just hadn't gotten around to dealing with yet, like a hard step between the carburetor adapter and the intake plenum, and hard steps between the edges of the intake and exhaust valves and the top of the cylinder sleeve.
I also replaced the crankshaft and camshaft bearings with ceramic/stainless-steel bearings while I had the opportunity.
http://www.youtube.com/watch?v=67bGBnlPR-Y
I also did a bunch of precision cutting work inside the crankcase, improving piston-ring blow-by flow from the crank chamber through the camshaft chamber and up into the rocker arm chamber, to improve oil-vapor lubrication. Oil-vapor lubrication is the only automatic lubrication this engine has, so it's critical that it works properly. My early experiments with this engine inadvertently disrupted the oil-vapor flow, which was already mediocre from the factory, and thank goodness I have a FLIR camera so I was able to see the camshaft chamber with its sliding-gear drive being the hottest part on the whole engine.
Nearly everything I've done to the engine since then has been in the service of improving oil-vapor lubrication.
This in turn allowed me to simplify the PCV system to just a single vacuum line connecting the idle opening of the carburetor to the rocker arm chamber.
And I chased down some intake restrictions that I had already known about that I just hadn't gotten around to dealing with yet, like a hard step between the carburetor adapter and the intake plenum, and hard steps between the edges of the intake and exhaust valves and the top of the cylinder sleeve.
I also replaced the crankshaft and camshaft bearings with ceramic/stainless-steel bearings while I had the opportunity.
Last edited by Tony Newland; 01-11-2026 at 07:50 AM.
#2217



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