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Old 05-24-2004 | 10:03 PM
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EdwardN
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Originally posted by GAMBO94
EDWARD,
what did you use, to make the lapping tool,,what does the tool look like,,i would like to make one for me.

if any one has a pic. an could post it,i will appreciate it.
A lot of different materials can be use to make lapping tool ( different aplication ) and for this particular I am using "Garolit LE" ( see McMaster car catalog page 3344). I will try to describe it as I can.
It is made out of round bar -50 mm diameter and 25 mm thick.
it has hole on center 13.8 mm and it is like adjustable clamp.
First I cut outside diameter on lathe to 50 mm, then I made a bore 12 mm. Then I cut that to 25 mm long. Next step is I made to three cuts ( under 120 degree) from out side to center. Two of them go only to half way and last one is all the way to 12 mm hole. Next step I made a hole on the place where the complete cut is ( right angle) on one side of of cut I made 6mm hole and other side I threded M6.
Then I put it back on lathe and made bore to 13.8 mm.
Actualy tool is ready to use, but before use it, you need to lap this lapping tool. I use old dead pistons and lap them all the way- so I am making sure internal surface is round and smooth ( always mesure it with micrometer).
I need digital camera, urgent!!!!!!!!!!!!!!
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