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Old 01-03-2004 | 01:09 AM
  #10  
IronMan
Tech Initiate
 
Joined: Jul 2002
Posts: 45
From: Singapore
Default I'm no engine guru to start with.

Originally posted by stefan
It's not about cars, planes or boats, it's about how engines in general work.

Once you understand that you can come up with the mods you need.
I'm still learning the trick of the trade and would like to share any information that I can find thru the internet .Hopefully someone who understand better can help to explain certain topics.OK I start with crankshaft balance .

Some notes on crank balance:

If you want to get fussy, and allow for the port being moved, balance on a "wheel" type balancer. This can even help on a stock type crank. (see some of the Russian engines, .15 size for examples). The amount of counterbalance needs to be in the 50~65% range of the weight of the piston,wrist-pin,(ring, if used) and 1/2 the weight of the rod. To test this, measure the weight of the reciprocating parts on a good gram scale, and make up bob-weights in this amount to add to the crankpin, before you put it on the balancer.The crankpin should "stop" at the 12 O'clock position. On a single cylinder engine: If you add weight to the counterbalance, or lighten the reciprocating weight. you DECREASE the PRIMARY shaking imbalance (vertical= Cyl. bore axis), and INCREASE the SECONDARY imbalance (crosswise= across the lugs).
For this reason, IT'S IMPOSSIBLE to balance a single Cylinder engine, without a secondary Balance shaft, as used in some auto engines. Adding weights (heavy slugs) to the counterbalance is done to change the resonant frequency at which you get a "Harmonic" or strong vibration level. You want this at a lower than full rpm number. Most of the ST X-40's used in Formula-1 Pylon and Fast Rat had cranks that needed this changed to resonate in the high-teens (RPM). Sometimes you could see the engine "shake" in this range, on the test stand. I never put a strobe light on one to see what one would look like while running. If the engine is balanced to "resonate" at full RPM, IT USUALLY COMES APART

Again some one might be able to eleborate this further.
Thanks
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