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Old 04-21-2019 | 08:41 PM
  #7  
billdelong
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From: Austin,TX
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Originally Posted by nbTMM
This is the biggest load of crap I have ever read, and if that is representative of SMC's understanding of electrical engineering it is no wonder why people have so many problems with the batteries they sell. It beggars belief that a battery 'manufacturer' would have such a misinformed understanding of how their own products can be used. If this is not the case, I can only assume that they would publish misinformation like "the second pack sees double the resistance" to try to sell more higher voltage packs and discourage customers from connecting two existing lower voltage packs in series.

There are no issues with running two identical packs in series to create a higher voltage pack, and this is exactly what is happening inside a single physical pack with multiple series cells. The only difference is that by having two physical packs it puts the onus on the owner to:
1. Ensure that both packs are charged to the same level (read: fully charged) before use as a series pack. For two physical packs I would always recommend charging them individually with the same charger, or making a balance cable adapter so they can be balanced charged together in the same configuration that they are used in the car.
2. Ensure appropriate cutoff voltage is set such that no cell is over-discharged in use - the same has to be done for a single physical pack if there is a capacity mismatch between the cells. And yes you CAN use two packs which are not perfectly matched in capacity, just that the cutoff has to be set higher to prevent over-discharging the lower capacity pack. If they are the same brand and model pack, you should be golden. Just check your cell voltages every few minutes the first time you run it and when any cell is getting too low (<3.4V), your safe cutoff voltage becomes whatever the total voltage is at that moment.
I can speak of first hand experience with mis-matched 2S packs that I ran in 4S series many years ago... both packs were identical in age but were used individually in my 2S powered cars, and to save money I ran the same packs in my first 1/8 buggy. What I found was that my buggy would hit LVC prematurely and 1 pack would always drain quicker, often the cells of the pack that drained first would go below 3.0V... after damaging that pack I replaced it with a new pack and this only made problems worse... because the resistance was too high on the old pack, I would repeat the exact same problem and killed my brand new pack within 2 race days

I would then buy 2 new packs as a "matched pair", but I didn't rotate them (because I hadn't read the SMC article yet) and within 5-6 race days I killed another pack.... at this point I stopped running packs in series and have since ran single packs with true matched cells.


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