Originally Posted by
rustlererad3
I would prefer to not use red Loctite on my pinion set screw and the set screw it comes with only has three or three and a half threads grabbing and it has not worked for me with one set screw the last pinion was not hardened
So then use blue loctite. The suggestions given on here are correct. If you insist on trying to do what you're asking about, you first MUST make sure you are absolutely centered on the pinion, with it sitting perfectly level. Make a small flat spot with a small milling bit, then drill the flat spot. Start your threads on the slowest speed on your mill, then finish by hand. Normal drilling/tapping rules apply- use lubricant and be patient.
Or, skip all the hassle, clean your threads and use a dab of loctite on the setscrew. Thousands of racers do this without issue, you should be able to do the same.