Originally Posted by
Evil Genius jr.
Cotoye, What do you use to make the diffs? I tried to use a cutoff wheel but the bushing popped out

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Do your guys diffs feel "notchy" Nothing is worn and the shimming seems to be right but I can almost feel each individual tooth on the gear when I turn the outdrives.
I use an end mill bit. You can put it in a drill press and gives you a nice clean flat cut.