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I'm looking for better top end results. Not the best. :)
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Originally Posted by performula
(Post 11980477)
I'm looking for better top end results. Not the best. :)
AFM |
Originally Posted by performula
(Post 11980340)
I'm trying to mod my older TN12 up. The piston/sleeve/Conrod are all good. The piston reaches the top of the sleeve with 1.5-2mm left before the piston stops. The rod also doesn't have any play.
From Steve Pond's article, I see that front port is smoothed out, but what about the exhaust port? Where would that be modified? What about the little groove on the crankcase, should I smooth that out a little bit? And what about the crankshaft inlet? How much material can be taken off a .12 piston safely? I want to do this and am not worried about damage, but I'd like to do this correctly, or close, the first time. And what about the crankshaft inlet? here is where you get the most notorious engine improvement. Induction timing works like this: earlier opening = more low end . Later closing = more top end. Also keep in mind that the greatest boost in power is gained by increasing total induction duration, and increasing inner diameter of passage in crankshaft. How much material can be taken off a .12 piston safely? stay away from this option. AFM |
I cleaned up the front port, bottom of the sleeve, a tail groove on both side ports, I cleaned up the crank groove, and roughed up the inlet port on the front of the crank. I actually used a file in there, just a couple rubs nothing crazy. I kept reading about turbulence for better mixtures.
If it runs like crap oh well. :) |
Modding
I would like to thank all that have posted info on this thread. It has helped a lot. I built an angle finder like Stefan posted using a 5 mm pinion gear glued to the back. I also made a piston stop to get TDC . I first Modded a Sportwerks .26 . I ground away the bridge at the bottom of the intake runners to match a Novarossi I had. I then sharpened the bottom of the sleeve. I didn't touch the ports on the liner but I ground on the crank to make it close at 65 degees after TDc with a 215 duration. It runs awesome I tried it in my driveway and I thought it was going to tear the driveline out of the car. I have a lrp 30 x I was going to do and it doesn't need alot . Maybe a couple degrees on the closing of the crank as it closes at 62 degrees. I wonder how thin I can go on the Crankshaft before it would break? It is 14 mm and the hole in it is 10.5 mm. I was thinking about going to 11mm. Fuel mileage isn't a concern.
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Originally Posted by alex_blais
(Post 11952123)
What would happen if you ground the bottom of the exhaust port on the sleeve say 1mm to match the opening in the case?
On this question I will answer for you-do not cut bottom edge of exhaust windows. If you cut and it will open while piston in Top Dead Center your engine will have decompression of crankcase, it will mess up all your timings, millage and power. What is the reason you want to cut it> do you think if you make smoother pass for better flow it will run better? It doesn't work that way, it is not sewer pipe with shit flowing in it, there are many processes involved, including sound wave, so that "smoothing" will do nothing in terms of better flow. But decompression will kill your engine performance, specially with tuned pipe. But I can guarranty you, it will work much better without tuned pipe.:nod::D |
BTW, too many new faces here and most of them didn't read all our materials in 2004-2006 time frame.
Here is trick for you-if you want to change exhaust timing, or transfer timing and don't feel comfortable to mess with sleeve, you can do it change without touching sleeve. You can cut piston correspondent to port segment. Search somewhere in my tread Palmaris Engines ( http://www.rctech.net/forum/onroad-n...ne-thread.html ) and you will find good pictures there how it is done. I did many many times. I know it is a lot of reading and searching, but it worth it. |
Originally Posted by wingracer
(Post 5713305)
Here is the wiki page on nitromethane.
http://en.wikipedia.org/wiki/Nitromethane As you can see from this info, nitromethane is explosive. Also, since it is an oxygen carrier, it requires less oxygen to burn. Since we don't usually reduce the carb venturi when going up in nitro % this will require a richer needle setting (same amount of air will require more fuel) therefore fuel mileage is reduced. I have to agree with Roelof that more nitro is easier to tune up to a certain point. It will be much easier to tune a motor on 30% nitro than it will be on 5%. However, it would probably be quite difficult to tune them on really high % nitro simply because our motors are not designed for it. Now if we increased head volume and made numerous other changes it would probably work OK but no one I know has ever tried it. |
Glad to see you back EdwardN :)
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Firstly .Ive enjoyed reading through this thread ,and have gained more insight into the 'Pros' and 'Cons' of various common methods of modifying by doing so.
Id'e like to ad something that I discovered by accident,and that I haven't seen mentioned anywhere . The con rod in the JS vox 21 and Innova engines when fitted reversed ,ie,oil hole towards back plate,transforms the engine completely ! For the better! The engine becomes easier to tune,longer run time,more linear power band ,and a screaming top end,with a little less bottom hit ,and gets longer life. The rod is offset to one side at the piston end ,and in the original orientation sits closer to one side of the piston (exhaust side) ,and wear can be seen where it rubs against the piston pin journal inside.the rod also contacts the backing plate and wears rapidly,ie ,tries to walk off the crank pin.One side of the rod journal is milled curved and the other flat and larger(like many other rods) but in the JS they put the flat side facing the crank and the dome towards the back cover ! At top of stroke the rod is almost clear of the back plate where its milled to clear the piston skirt , and because of the smaller curved side of the rod is facing back ,it catches. We just drill a 1.1 mm hole from the curved side to intersect the original oil hole and its done.(I / WE think the factory might of made a mistake and drilled the oil hole the wrong way around ) Ive done this mod to many of the early and late JS's and so have others over here (many from new) and every one loves them .:lol: |
Noddy, can you add some pics?
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Originally Posted by noddy2
(Post 13037719)
Firstly .Ive enjoyed reading through this thread ,and have gained more insight into the 'Pros' and 'Cons' of various common methods of modifying by doing so.
Id'e like to ad something that I discovered by accident,and that I haven't seen mentioned anywhere . The con rod in the JS vox 21 and Innova engines when fitted reversed ,ie,oil hole towards back plate,transforms the engine completely ! For the better! The engine becomes easier to tune,longer run time,more linear power band ,and a screaming top end,with a little less bottom hit ,and gets longer life. The rod is offset to one side at the piston end ,and in the original orientation sits closer to one side of the piston (exhaust side) ,and wear can be seen where it rubs against the piston pin journal inside.the rod also contacts the backing plate and wears rapidly,ie ,tries to walk off the crank pin.One side of the rod journal is milled curved and the other flat and larger(like many other rods) but in the JS they put the flat side facing the crank and the dome towards the back cover ! At top of stroke the rod is almost clear of the back plate where its milled to clear the piston skirt , and because of the smaller curved side of the rod is facing back ,it catches. We just drill a 1.1 mm hole from the curved side to intersect the original oil hole and its done.(I / WE think the factory might of made a mistake and drilled the oil hole the wrong way around ) Ive done this mod to many of the early and late JS's and so have others over here (many from new) and every one loves them .:lol: |
JS engines
Originally Posted by kyosho malaysia
(Post 13037873)
can u post some photo,tq
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Originally Posted by noddy2
(Post 13040665)
Im'e working on it ! But it will take some time , I will try to find some video of the engine running also .;)
If you look at the con-rod side on (the knife-edge) you can see that one side of the crank-pin journal is larger than the other and sticks out more (the side facing the crank ) same at the piston pin journal end . when viewed from above ,with the liner removed ,and the con rod held gently against the crank ,you will see that the piston is not central in the bore,and if carefully moved for and aft to take up play / allowable movement,it will,nearly touch the exhaust side ,but plenty clearance intake side .In other words ,when assembled the con rod is not in the middle of the bore !,the knife edge is closer to the back cover,the larger side is toward the crank and is machined flat,the smaller dia side is milled slightly curved and faces the back cover.:tire: |
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I did a crankshaft timing mod. in a few days ago. Advance open by 6, delay close by 2. I then ran the engine just once. Not exactly know how it perform. Found some difference in characteristic. I run rc boat. So pipe is narrow band, engine work at max. power rpm only. I lengthen the pipe by 5mm.
The engine is 199X's REX 350 Super Competition on road engine. Total exhaust duration 175 degree. I believe this value is regarded as buggy timing nowadays. Hope to hear any idea. Thanks, Leo |
Are you trying to pick up a little extra acceleration by opening the rotary valve 6 deg earlier?
Is that why you added 5mm to the pipe? What rpm are you trying to develop peak HP at? Or do you know what rpm your prop allows the engine to rev up to. It would help if you posted a picture of the pipe and its length. Did you figure out your transfer port timing? It would be helpful to know your BDT (blow down time). The BDT will determine how effective your pipe is. If it is too mild, it will effect the pipe's performance. Bill M. |
Originally Posted by wmazz
(Post 13204121)
Are you trying to pick up a little extra acceleration by opening the rotary valve 6 deg earlier?
Is that why you added 5mm to the pipe? What rpm are you trying to develop peak HP at? Or do you know what rpm your prop allows the engine to rev up to. It would help if you posted a picture of the pipe and its length. Did you figure out your transfer port timing? It would be helpful to know your BDT (blow down time). The BDT will determine how effective your pipe is. If it is too mild, it will effect the pipe's performance. Bill M. My mind was to give up some acceleration, rc boat seldom accelerate, and want some more high end torque, rc boat mostly run at high rpm. After the mod. I believe that delay inlet close must accompanied with change in higher max. power rpm. I actually want more high end torque but not higher rpm. Refer to article on HOW TO TIME A FRV(CRANKSHAFT TIMING): http://www.modelenginenews.org/techn...me.html The inlet should open at BDC. But most nitro engine do open around 30 degree ABDC. Refer to 2 stroke engine animation: http://www.btorcboat.com/images/two-stroke_c_3.gif http://www.btorcboat.com/images/two-stroke_c_3.gif Side port gasoline engine, with inlet reed valve, start to draw fresh charge very soon after BDC, frame 19 of the animation. This is by the negative pressure generated by the pipe divergent cone. But this cannot happen in most nitro engine at the same angle. While the inlet not yet opened, the negative pressure establish a low pressure inside the crankcase. As the pulse reflect and inlet open, crankcase low pressure disappear. Don't konw the flow direction. Refer to www.modelenginenews.org. With half of the crankshaft structure removed, a weak crankshaft. I believe this O.S. Speed R2101 work very close to a side port gasoline engine: http://www.osengines.com/engines-car...043/index.html With sight of inlet late open. I mod. my engine to advance open by 6, hope to make it to work like side port gasoline engine. Delay close by 2, want more high end torque. Boat pipes are narrow band. Long pipe give better low end, short pipe give better high end. None work like wide band car pipe. I tried the old pipe length but not work. Lengthen 5mm work. I need some more testing before I knew that whether my aims were achieved. Hope to hear any idea. Best, Leo |
Originally Posted by leo_home
(Post 13208770)
Long pipe give better low end, short pipe give better high end. None work like wide band car pipe. I tried the old pipe length but not work. Lengthen 5mm work.
built pipes for RC Boat racers too. Some of what you say is true, but much of it is also myth. Bill M. |
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I found something interesting by accident and thought I would share.
PORTING DESIGN CHECK ON TWO-STROKE ENGINES This small web site has an excel spread sheet download that calculates port openings in degrees, time areas based on both Blair and Jennings, and expected power output in Bar. One way to measure ports that hasn't been mentioned is to use a magnetic stand and a dial indicator to measure distance from BDC to port close. Although you need to know the Bore, Stroke, and Rod Length. We should make something similar and circulate it on RCTech. Bill M. |
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