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Marui Super Wheelie and Big Bear - a project including CAD

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Marui Super Wheelie and Big Bear - a project including CAD

Old 04-02-2023, 06:09 AM
  #31  
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Originally Posted by 1995 Monster T
The pinion gear and idler gears are going to fail bad. in nylon. Good only for display. The idler gear in stock metal was the weak gear as was the plastic idler gear in the hunter/galaxiy. The zamac stock metal gears will hold up longer than nylon. Sourcing 0..8 pinon gear stock is going to cost more. today. Which is why I stockpiled all the gears for these kits. It's best to just Rember the good old days and display these kits as time has moved on to better products.
Well, I have some friend running sme cars with full printed nylon gears and no visible wear after 5 lipo packs on a 540 silver can... This is a vintage car, and those gears can't be found anymore, and the advantage of nylon is that can be replaced easily when it fails. That being said, I have a Nichimo with a full Nylon SLS printed transmission (except motor pinion) and it is still alive. And Nylon MJF printed gears will be more resistant than Nylon SLS printed gears (NB : this is not FDM : SLS and MJF are printing process where layer adhesion is not an issue in Z axis like it is in FDM).
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Old 04-02-2023, 06:33 AM
  #32  
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post the link to buy the gears.
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Old 04-04-2023, 03:13 AM
  #33  
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I put it there:
silvertriple by silvertriple - Shapeways Shops
it can be ordered in both PA12 and PA12/GF (glass filled). That being said for those with 3D printer, they know that filled filament tend to be highly abrasive (they deplete brass and aluminium nozzle very quickly) : maybe I should put a warning about this for Glass Filled nylon...
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Old 04-10-2023, 02:32 AM
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Since I started the experimentation with the Flex resin printed tires, I have a big question remaining in my mind... Would it be possible to print a Big Bear tire this way...

I've opened chitubox, put the tire in (not much ways to change the orientation), added supports and looked at it:


It appears my printer's bed is way too small for this... I'll have to try the molding way...
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Old 05-25-2023, 12:07 PM
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I was in a vintage event last week-end (Montluçonnaise 2023). I went there wth 16 cars, and all made at least a few laps of run during the event...



And this included the Big Bear, the Super Wheelie and the Hunter (I still need to mount a video of the runs :-) )...

The Big Bear ran a lap and about 2/3 of a second one, and then stop and did not move anymore (it run around a house at home a bit more).
Upon inspection, the 9T on the idle gear did not survived the run. I will need to find a better solution for this. A test with nylon glass filled was even shorter two weeks ago, so I pulled the gears from shapeways, as unless I can find a solution working for the Big Bear, there is no point proposing this.


It clearly needs to see a dentist :-). I replaced it by another one, and will try again during next event or before (one mentioned that some grease may have impact on the gears)...

For the Super Wheelie, on Saturday, i put it on the track, and it made about 3 meters... What a success! I opened the gearbox on the next day and it was the pinion which required to be tightened correctly, and I was able to run it for quite a good 7 minutes and the transmission is still alive. I will do more tries next event. For the Hunter, it ran quite nicely with a Tamiya Sport Tuned motor. I made a 7 minutes session with it, and again the transmission is still alive at the end. That being said, there was some transmission noice probably due to diff skips. Something I did not have with the Super Wheelie. I've planed to open it for inspection before next event...

Beside this, I've modified my 3 parts printable chassis to ease printability. The best way to print those part is with a quite unconventional orientation, and it happens that elements in the air (on top of supports) are not always perfect. Adding walls to join them to the other side shoul make this easier to print. I did it when I thought it would bring improvements.


- at the rear of the center part : a top bar with the same thickness as bot side of the chassis, and a wall of 1 mm which can be removed afterwards easily.
- on the front part, I bridged the parts

The better orientation I found for the print is on the antenna post for the rear part, angled on the battery pod and rear for the center part and on the rear top upside down for the front.



I've checked holes and nuts dimension : holes need to be drilled to the right diameter (I won't change the tolerance as in case one wants to print it in MJF it is fine while it may be tight for FDM depending on the printer), and nuts are entering in their position when force is applied which means they won't move to much if the chassis needs to be tear down for maintenance, unless you really want to get the nuts out...

Still a few checks to do, but soon this will be published.
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