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Old 11-05-2010, 04:36 PM
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Default Why are brushless rotors wrapped in kevlar?

Hello, I'm wondering what the theory is behind wrapping the rotor in kevlar? One of my motors (old) has bad bearings and when taking it apart noticed that the wrap on the rotor is f'd up.. So I took it out and took the rest of it off. The rotor core appears to be a solid magnet, nothing that needs to be "held together". Is this a safety thing? or do some rotors have multiple magnets making up the core and need this wrap to keep them together?
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Old 11-05-2010, 06:08 PM
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You can count on the fact they didn't go to the trouble of wrapping the rotor for no reason.

I think the kevlar is there to help withstand the centrifugal force generated at high rpm.
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Old 11-05-2010, 07:55 PM
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true, but some rotors are not wrapped at all, so it must be more dependent on the type of magnet. I'm wondering if it's more an issue of damage control. If a rotor is going to break apart, I'm guessing the small amount of kevlar wrap I found isn't going to keep it together, it'll just keep chunks from getting wedged in the windings and causing immediate ruin. At this point in this old motors life, I think I'll take that risk, unless it's simple to re-wrap it.
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Old 11-05-2010, 09:33 PM
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Which brand of motor? Just for my curiosity.
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Old 11-06-2010, 06:48 AM
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Novak Velociti 6.5r
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Old 11-06-2010, 07:54 AM
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Wonder if this is an older bonded rotor motor? None of mine appear to have anything like that, but they are the sintered rotor ones.

Pictures?
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Old 11-06-2010, 11:58 AM
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Originally Posted by marvinbeaverdip
Novak Velociti 6.5r
Originally Posted by Dave H
Wonder if this is an older bonded rotor motor? None of mine appear to have anything like that, but they are the sintered rotor ones.

Pictures?
I thought the old EX series were the only Novaks with bonded rotors? Wouldn't think a Velociti would have one especially the later "R" model...

Never seen a rotor with anything on it..
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Old 11-06-2010, 12:51 PM
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Same. I always just see the basic metal outsides and inside a big magnet with bearings and copper... Never knew motors were wrapped in anything.
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Old 11-06-2010, 01:34 PM
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Don't disagree, I thought the same as you guys, but I'm certainly not positive. Why I phrased it as a question, just wondering.
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Old 11-06-2010, 02:14 PM
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I'll take a picture of it later tonight. The novak website describes the rotor as a "High-performance Nickel-plated sintered Neodymium rotor", but this thing doesn't look nickel plated.
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Old 11-06-2010, 02:21 PM
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Sounds expensive.
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